Benefits and Features
Rapid iteration: Small-scale plastic prototype production doesn't need to invest in expensive moulds like traditional injection moulding does, and it can do several iterations in a short amount of time, which helps companies speed up their research and development cycle.
Cost savings: Avoiding high mould costs in large-scale production, which is good for research and development trials, small batch orders in the market, and custom demands.
Strong flexibility: It can handle complicated geometric shapes and a wide range of materials to satisfy clients' needs for functional testing and appearance inspection.
High accuracy and consistency: Advanced technology and tight quality control can get accuracy and stability close to what you would get in mass production, even when doing small batches.
Small batch plastic prototypes can help businesses in a lot of different ways, such making car parts, electrical product cases, medical gadgets, and plastic goods for consumers.
manufacturing process
There are different ways to process low volume plastic prototyping:
CNC precision machining is good for products that need to be very precise and stable in size and surface quality.
3D printing (SLA/SLS/FDM, etc.) is good for making complicated shapes, taking samples quickly, and having a wide range of materials to choose from.
Vacuum casting: using silicone moulds to make many copies at once. This method is good for making tens to hundreds of pieces at a low cost.
Low pressure injection moulding and rapid mould injection moulding are used to make large numbers of prototypes and can mimic the impacts of mass production.
By combining different methods in a flexible way, we can meet the needs of different customers when it comes to structural verification, appearance evaluation, and functional testing.
working principle
The way Low-volume plastic prototypes function is by quickly turning design files into real objects:
The customer sends either CAD or 3D model files.
The engineering team chooses the right procedures and materials based on how the product works.
During the making process, CNC machines or moulding techniques will slowly put the pattern back together, piece by piece.
After being treated and checked for quality, plastic prototypes that can be utilised right away for testing or small-scale applications are finally ready.
This method not only makes sure that the product and the design are very similar, but it also lets customers find problems and fix them before the product is made in large quantities.
FAQ
Q1: How many small batch plastic prototypes do you need to order at the very least?
A1: The minimum order is usually 10 pieces, however the exact number can be changed to meet the needs of the customer.
Q2: How long does it take to deliver?
A2: Delivery normally takes 7 to 15 days, although it may take longer for complicated structures or large orders.
Q3: What kinds of plastic can you choose from?
A3: Some common materials are ABS, PC, PP, nylon (PA), POM, PMMA, and others. You can also choose engineering plastics or clear materials based on what you need.
Q4: Can small-scale plastic prototypes show how the final mass manufacturing will look?
A4: Yes, items formed using vacuum casting or rapid injection moulding look, feel, and work the same as parts made in large quantities.
Q5: Can it handle surface treatment after the fact?
A5: Supports a number of post-processing procedures, like painting, electroplating, silk screen printing, polishing, laser engraving, and more, to suit functional or appearance needs.
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