Benefits and Features
Small batch production allows for quick changes in product models and designs, making it more flexible. This is especially useful during the R&D and trial production stages.
Controllable expenses: Small-scale production doesn't need significant mould costs like large-scale production does, which means less money needs to be spent up front.
Short delivery cycle: Small batch parts manufacture can be done quickly by combining CNC machining, vacuum casting, 3D printing, and other technologies. This means that the time from design to final items is short.
Varied options: Different application needs can be satisfied with a range of materials, colours, and surface treatment processes.
Good for verification: Very good for checking the look of a product, testing its function, doing market research, and taking small batch customisation requests.
Choosing the right material
Small batch plastic production can choose from a number of materials based on what the customer needs, such as:
ABS is strong, tough, and appropriate for structural parts and functional testing.
PC (polycarbonate): very clear, resistant to impacts, and good for optical parts or parts that need to be very strong.
PP (polypropylene): doesn't corrode when exposed to chemicals, therefore it's good for packaging containers, medical devices, and lab equipment.
Nylon (PA): Stronger and more durable than other materials, good for items like gears and brackets.
Silicone and TPU are soft and stretchy, making them good for medical devices, seals, and parts that safeguard electronic products.
Production process flow
low volume plastic molding requirement communication and design confirmation: Use the CAD/3D files given by the client to do a process evaluation and feasibility study.
Choose CNC machining, vacuum casting, low-pressure injection moulding, or 3D printing procedures based on the batch, material, and functional needs.
Making a sample: First, make a sample to check that the size, look, and performance are all correct.
Small batch production: using the best methods to make sure that products are always the same and stable.
Surface treatment: To improve looks and function, spray painting, electroplating, polishing, screen printing, laser engraving, and other operations are done as needed.
Quality control and delivery: Make sure that each product satisfies the standards before it is packaged and shipped by following tight quality control procedures.
Common application scenarios
New product development and functional verification
Small batch trial production for market promotion
Customized components for medical devices, electronic products, and automotive parts
Economic alternative to large-scale mold production
FAQ
Q1: How many pieces do you need to make a tiny amount of plastic?
A1: The minimum order quantity is usually between tens and hundreds of pieces, however it can be changed to fit the demands of the customer.
Q2: How long does it take to supply a small batch?
A2: It normally takes 7 to 15 days to finish, depending on how complicated and how many products there are.
Q3: Can it make more than one type of material combination?
A3: Yes, customers can choose different materials or even combinations of materials based on their needs.
Q4: Is it possible to do surface treatment in small-scale production?
A4: Yes, it works with a lot of different procedures, such spray painting, laser engraving, electroplating, screen printing, and more.
Q5: Does it offer help after the sale?
A5: We offer full technical assistance, and if there are any problems with the quality, we may fix or redo the work as agreed.
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